Production line installation in Indonesia

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The production line was installed as part of the modernisation of an existing system with a capacity of 3 tonnes per hour. We completed the entire installation with local employees, who we trained for the installation, as well as ensuring the implementation of the quality and security of the construction site according to European standards.

The following plant components were built into the production line for its modernisation:

5 rolling mills, 2 double-overthrow conches and 2 160 kW temperature controls for steam and water. The heaviest main machine that was installed weighed 24.5 tonnes.

The production line was handed over on schedule.

Auditing of a waste-incineration plant in Netherlands

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Auditing of a waste-incineration plant in Netherlands. The waste flow rate is 26.5 t/h. The furnace chamber contains 3 lanes. 9 elements, including the roof units are water-cooled and a further 6 elements are air-cooled. We assigned a team of 50 employees for this project. This included mechanics, fitters, foremen, construction site management, engineers, locksmiths and welders (WIG/TIG, MIG/MAG and electrodes). Including welders approved for high pressure containers.

The following plant components were revised or replaced in the firing technology in order to ensure fault-free operation for a further 2 years.

Combustion grate, grate drive, dosing pestle, 3-way water valve, water system for water-cooled combustion grate. Conversion of water-cooled roof units to air-cooled roof units.

Auditing assistance in Switzerland

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Auditing assistance, automotive industry. Production line for the manufacture of welded precision steel tubes. In the final product, these tubes can be used for piston rod cylinder barrels. These tubes are bent into a round shape from flat bars, welded, the weld joint is sliced and finally the tubes are pulled through a cavity so that the diameter tolerance is achieved.

The following plant components were replaced in order to ensure further fault-free operation. All oils, gaskets, bearings, fan and drive belts were replaced.

Installation of a production line in Turkey

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Installation of a new production line with a capacity of 5 tonnes per hour. The entire installation was completed with local employees, who we trained for the installation, as well as ensuring the implementation of the quality and security of the construction site according to European standards.

The following plant components were incorporated into the new plant construction of a production line:

10 silo compartments (6 m³ each), 1 mixer, 1 pre-refiner, 5 new rolling mills, 3 double-overthrow conches, 2 single-shaft conches, 5 160-kW temperature controls for steam and water, 2 steel belts, 1 crossbelt, 2 fill including dryer, compressor and conveyor line. The heaviest main machine that was installed weighed 24.5 tonnes.

Installation of a production line in Venezuela

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Installation of a new production line with a capacity of 4.55 tonnes per hour. The entire installation was completed with local employees, who we trained for the installation, as well as ensuring the implementation of the quality and security of the construction site according to European standards.

The following plant components were incorporated into the new plant construction of a production line:

5 silo compartments (6 m³ each), 1 mixer, 1 pre-refiner, 5 new rolling mills, 2 single-shaft conches, 2 160 kW temperature controls for steam and water, 2 steel belts, 1 crossbelt, 1 fill including compressor and conveyor line. The heaviest main machine that was installed weighed 10 tonnes.